CUSTOMIZATION OF quality control SYSTEMS
DOWNLOAD DATA SHEETWe make available our experience as manufacturers of automatic ribbon quality control machines, to customize inspection systems that can also be applied to existing production lines in synergy with different sectors, to offer full cooperation to our customers who need to adapt and renew the machines in their production department.
Our goal is to make the search for defects in products automatic, constant, objective, and independent of subjective human judgement, thanks to the creation of integrated vision systems in existing machines.
Measurement and quality controls eliminate waste material.
Sectors
Our quality system is equipped with Artificial Intelligence (A.I), cameras, custom software and is operational in multiple sectors, such as:
• Automotive sector;
• Biomedical sector;
• Ribbons and elastics;
• Webbings;
• Filters for industry;
• Filters for the medical sector;
• Food sector.
Contact us to explain your needs and discuss with our internal R&D division that will study the most suitable solutions for you.
Characteristics
FLEXIBILITY
Possibility of integrating different types of cameras, power supply and connection systems to meet any need.
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RELIABILITY
Designed, developed, and manufactured with the highest quality materials and components, the system guarantees high reliability and durability.
SECURITY
Thanks to the continuous updating of operating systems and the protection guaranteed by different levels of access.
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COLLABORATIVE
The software collects the data and then makes it usable to generate statistics and reports that can be integrated with data from the company’s management system.
Available software
• SWL: tracker software to geolocate the defects detected on the ribbon and see the icons of the good and bad parts of the ribbon in real time. By clicking on it, you can see the image of the exact point where the defects found occur;
• SWD: software for creating reports and exporting data to .csv files, useful both for data analysis for internal use, to improve production phases, and for external use, as documentation for supplying the finished product to customers;
• SWT: software for the real-time creation of a pie chart, with classifier of the defects found during the processing of the ribbon. It allows to trace and classify the series of the main defects found (for example: presence of stains, weaving defects, missing threads, etc.). On the screen, you can see the pie chart showing the percentage of the defect types detected.
The software is implementable according to your need.
Available options
CKI
Anti-twisting device of the ribbon positioned at machine’s in-feed to process the reels from box to box.
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CKU
Anti-twisting device of the ribbon positioned at the machine’s exit to permit the fall of the tapes in a box.
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V
Portable ultrasonic sealing unit. This accessory joins the end of one ribbon to the beginning of the next, giving extremely resistant joints.
Integration of Willy machines with your ERP
We inform you that a large part of WILLY machines can be configured to meet the criteria to access to Industry 4.0 in order to improve the efficiency of your Company.
The integration of Willy machines to the Industry 4.0 opens doors to the following important advantages:
• A real time monitoring of the machine and production processes efficiency;
• Integration of your production order;
• Integration with your ERP;
• Collection and storage of the data;
• Creation of Report to generate useful information;
• Alert of machine downtime;
• A remotely check of the status of your machine.
